Customer Requirement: Brake Pad Inspection Station
Türk Traktör needed a solution to ensure proper brake pad installation and improve the speed and accuracy of visual defect inspections. In the current system, manual inspections were leading to assembly errors and defective products entering the production line, negatively affecting product quality.
Our Solution: AI-Powered Camera and PLC Integration
At Mirok, we addressed these challenges by integrating an AI-powered camera system with PLC technology to enhance the brake pad assembly and quality control process. The system precisely monitors brake pad positioning to ensure correct installation. Additionally, the visual defect inspection identifies faulty products with high accuracy. The system communicates with both upstream and downstream stations, improving process alignment and overall efficiency.
Project Outcome: Error Prevention and Process Improvement
With this automated system, faulty assembly and defective products were completely prevented from entering the production line. Automated communication and control minimized human errors, making the process faster and more reliable. This solution not only enhanced production quality but also reduced labor costs, significantly boosting overall efficiency.
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